ALCAST (AN
ISO 9001:2008 UNIT)
INTRODUCTION
ALCAST
an ISO
9001:2008 certified unit
established in the year 1978, is managed by a group of professionally
qualified persons with an aim to cater to the needs of India's
growing industrial and technological strength. Our team of qualified
experienced, dynamic and dedicated workforce and engineers work in a
systematic way with an aim to attain the best quality, at the most
economical price and committed delivery schedule, through the
following organizational set up.
- PROCESS
ENGINEERING
- PRODUCTION
PLANNING & INVENTORY CONTROL
- IN
HOUSE MANUFACTURING UPTO FINISHED STAGE
- TESTING
& QUALITY CONTROL
- HUMAN
RESOURCE DEVELOPMENT
- CONTINUAL
IMPROVEMENT THROUGH R & D
- MARKETING
ALCAST
is having its manufacturing and other allied facilities at Sirdo
Industrial Estate, Mesra, Ranchi, about 16 Kms. from Ranchi Airport &
12 K.M. from Ranchi Railway Station on NH-33, Ranchi – Hazaribag
National Highway, i.e., well connected to AIR, RAIL, & ROAD. We
are mainly engaged in the field of manufacturing of various types of
pressure & gravity die castings, and CNC based precision machined
components and sub assemblies.
Our
manufacturing program consists of tailor made products as per
customers specifications. We always insist on flawless end product.
Selection of quality raw material Confirming to IS & other
international specifications, good workmanship and quality control at
every stage are the Key elements to of our manufacturing process.
In
addition to this, ALCAST is also in technical collaboration with
SMALL INDUSTRIES RESEARCH & DEVELOPMENT ORGANIZATION, a division
of BIRLA INSTITUTE OF SCIENTIFIC RESEARCH. We are also a part of
SCIENCE & TECHNOLOGY ENTREPRENEURES PARK, an industrial complex
sponsored by Department of Science and Technology, Govt. of India, to
facilitate high quality & high tech industrial development in the
country.
MANUFACTURING FACILITIES
Unlike
many others, most of our manufacturing process is carried out in our
in-house facility, resulting to high degree of design conformity,
workmanship, quality control and conformity in delivery schedule.
OUR
MANUFACTURING FACILITY CONSISTS MAINLY OF THE FOLLOWING
- Melting
& casting section equipped with latest Pressure Die Casting
Machines of international repute
- Trimming,
Fettling & Machining Department
- Precision
machine shop equipped with latest CNC machines (Turning Centers &
VMCs) and other Modern machines of its range to cater the need of
national & international market
- Centralized
tool room
- In
House Surface Coating, Anodizing and Electro Plating Facilities.
PRODUCT
RANGE
Our
range of products caters to O.E.M.s in the following sectors of
Industry:
- Indian
Defense and Ordnance Factories
- Electrical
Engineering Industries
- Electronics
and Telecommunication
- Business
Machines
- General
Engineering.
Defense
- We
manufacture parts of arms & ammunition and sub-assemblies for
Indian Defence & supply to various Ordnance Factories Through Out
India. Tele
Communications & Business Machines -
We have supplied various die cast components to Telecom Sector and to
other OEMs of Business Machines. Electrical
Equipments -
We manufacture components for electrical switchgears and caters to
various electrical equipments manufacturers. General
Engineering -
We are capable of manufacturing precision components and
sub-assemblies for different engineering equipments & appliances
as per customers requirement and market needs.
TESTING
AND QUALITY CONTROL
We
firmly believe that one of the major aspects influencing our survival
and prosperity is in our capability of creating customers
satisfactions, which is achieved through a calculated approach
towards quality assurance in our working. A constant endeavor is made
by us to create an atmosphere of quality consciousness from the
inception to conclusion of our production process.
Our
quality control starts from the selection of raw material, followed
by at least four stages of quality control checks in the process of
production and finally all finished products has to pass through a
rigid pre-determined test schedule.
Our
testing and quality control set-up is equipped with all necessary
test equipment required for offering international standard. They
consist of the following :
- Metallurgical
on line testing facility with the help of Atomic Absorption
Spectrophotometer
- Full
fledge Analytical Laboratory
- Well
equipped critical examination & gauge room for dimensional
conformity
- Centralized
Test facility for testing mechanical properties of metal
- Non
Destructive Test Facility.
Apart
from this, we often use the facilities of BIT Mesra and BIT STEP
central laboratory for specialized testing. To name a few are :
- Computerized
co-ordinate measuring machine (KEMCO 400)
- Gauge
Calibration
- Aging
Test.
MARKETING
AND CUSTOMER SUPPORT
A
group of dedicated marketing executives forms the core strength of
our marketing activities. They constantly keep in touch with
existing customers and clients as well as develop new customers,
along with appraise the management regarding the trends and scenarios
on the market front.
We
firmly believe effective customers support both, pre sales and after
sales and is the key to our marketing activity. The management is
committed in extending all possible support to our customers, be it
in helping to solve an application or design problem or for arranging
deliveries in shortest possible time.
Till
date, our major marketing thrust was towards catering to the domestic
market. However, we have all necessary infrastructure to serve the
international market.
Number
of Employees
(A)
Technical :- Production & Quality Control
(i) General Manager :
1 (ii) Engineers : 2 (iii) Jr. Engineers : 4 (iv)
Supervisory Staff : 4
(B)
Non -Technical :- Office Staff
(i) General Manager
(Commercial) : 1 (ii) Managers : 2 (iii) Marketing: 5 (iv)
Accounts : 2 (v) Office Staff : 3
(C)
Work Force
(i) Skilled : 60 (ii)
Unskilled : 30
Factory
Premises:
(A)
Plant - Covered Area - 10000 Sq. ft.
Open Space - 8000 Sq. ft. (B) Office Space - 1600 Sq. ft.
Sister
Companies : Manufacturing Units :
M/s
Precision Engineering
: Manufacturer of Precision Machined Components & Die Casting of
Small Components M/s
Micro Metal Craft
: Manufacturer of CNC Precision Machined Components M/s
Techno Industrial Services Pvt. Ltd. :
Manufacturer of Sheet Metal Components.
Total
Covered Area of Sister Companies
: 12,000 Sq. ft. Total
No. of Employees with Sister Companies
: 110 Current
Group Turnover
: INR 200 Million.
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